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2025 Volvo VNL (4) Recalls

NHTSA has 10 recall campaigns on file for the 2025 Volvo VNL (4). Every repair below is free at a franchised dealer, by federal law.

EXTERIOR LIGHTING:LIGHTING CONTROL MODULE

Campaign 25V621000 · reported Sep 18, 2025

Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2026 New VN trucks. When towing a trailer, the trailer lights may fail to illuminate due to an improperly manufactured body control module.

Risk: Trailer tail lights and turn signals that do not illuminate as intended can reduce visibility to other drivers, increasing the risk of a crash.

Remedy: Dealers will replace the trailer body input/output module, free of charge. Owner letters were mailed November 19, 2025. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2507. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning September 25, 2025.

SERVICE BRAKES, AIR:CONTROLS:PROPORTIONING RELAY VALVE

Campaign 25V102000 · reported Feb 18, 2025

Volvo Trucks North America (Volvo Trucks) is recalling certain 2023-2025 New VN trucks. The brakes may take longer than expected to activate. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."

Risk: Delayed brake activation can extend the distance required to stop, increasing the risk of a crash.

Remedy: Dealers will install a new pneumatic circuit, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2502.

EQUIPMENT:MECHANICAL

Campaign 25V802000 · reported Nov 20, 2025

Volvo Trucks North America (Volvo Trucks) is recalling certain 2024-2026 VNL (4) vehicles. The load lock clamps, located on the back of the cab, may loosen and cause the load lock bars to become unsecured.

Risk: A loose or unsecured load lock bar can result in a loss of cargo, creating a road hazard and increasing the risk of a crash.

Remedy: Dealers will replace the load lock clamps, free of charge. Owner notification letters were mailed December 18, 2025. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2512. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning November 27, 2025.

EXTERIOR LIGHTING:LIGHTING CONTROL MODULE:SOFTWARE

Campaign 25V804000 · reported Nov 20, 2025

Volvo Trucks North America (Volvo Trucks) is recalling certain 2026 VNR (4) and 2024-2026 VNL (4) vehicles. The automatic high beams (AHB) may not switch to low beam headlights as intended. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."

Risk: High beam headlights that do not switch to low beam as intended can reduce visibility for oncoming traffic, increasing the risk of a crash.

Remedy: As an interim action, Volvo Trucks will update the vehicle software through an over-the-air (OTA) update to disable the AHB feature, free of charge. Owner letters were mailed June 1, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2511. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning November 19, 2025.

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

Campaign 25V257000 · reported Apr 17, 2025

Volvo Trucks North America (Volvo Trucks) is recalling certain 2022-2025 Volvo VN and 2025 New VN trucks. The idler gear bracket fasteners may have been improperly tightened, allowing the idler gear to detach from the engine.

Risk: A detached idler gear can damage the engine, resulting in a stall and increasing the risk of a crash or injury.

Remedy: Dealers will inspect and replace the turbo compound units as necessary, free of charge. Owner notification letters were mailed April 28, 2025. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2504.

PARKING BRAKE

Campaign 26V076000 · reported Feb 10, 2026

Volvo Trucks North America (Volvo Trucks) is recalling certain 2024-2027 VNL (4) vehicles that do not include auxiliary parking brakes. If the vehicle is in weight bias mode there may not be enough weight on the parking brake axle, which could result in inadequate parking brake force.

Risk: Inadequate parking brake force can result in a rollaway, increasing the risk of a crash.

Remedy: Dealers will replace the brake chambers, free of charge. Owner letters were mailed May 29, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2601. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning Feb 17, 2026.

ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

Campaign 26V184000 · reported Mar 25, 2026

Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2026 VNL (4) vehicles. The instrument panel may fail while driving. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 101, "Controls and Displays."

Risk: An instrument panel display that fails to show critical safety information, such as the speedometer or warning lights, increases the risk of a crash.

Remedy: Dealers will replace the instrument panel clusters, free of charge. Owner notification letters were mailed May 8, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2603. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov beginning April 1, 2026.

SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS

Campaign 26V186000 · reported Mar 25, 2026

Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2026 VNL (4) vehicles. The service brake may take longer than expected to release. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems."

Risk: A delayed brake release can increase the risk of crash.

Remedy: Dealers will install an additional brake valve and fittings to the service brake pneumatic plumbing, free of charge. Interim letters notifying owners of the safety risk were mailed May 8, 2026. Additional letters will be sent once the final remedy is available, anticipated in May 24, 2026.Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2602.

EXTERIOR LIGHTING:TURN SIGNAL

Campaign 26V208000 · reported Apr 1, 2026

Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2027 VNL (4) and 2026-2027 VNR (4) vehicles. The vehicle turn signals may not function properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."

Risk: Turn signals that do not function properly may fail to indicate the driver's intention to change vehicle direction, increasing the risk of a crash.

Remedy: Dealers will update the turn signal indicator software, free of charge. Owner notification letters were mailed May 7, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2604. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning Feb April 8, 2026.

SERVICE BRAKES, AIR:ANTILOCK:CONTROL UNIT/MODULE

Campaign 26V260000 · reported Apr 23, 2026

Volvo Trucks North America (Volvo Trucks) is recalling certain 2026-2027 VNR (4) and 2025-2027 VNL (4) vehicles. The rear brake modulators may have unprotected electrical connectors that can short circuit and lead to a loss of the anti-lock brake system (ABS) and electronic stability control (ESC).

Risk: A loss of anti-lock brakes and electronic stability control increases the risk of a crash or injury.

Remedy: Dealers will inspect the rear brake modulator electrical connectors, install a protective cover, and replace the rear brake modulators, as necessary, free of charge. Owner notification letters were mailed June 8, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2605. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning April 30, 2026.

Does this apply to your VNL (4)?

Campaigns list every affected vehicle at the model level, but individual vehicles may already be repaired or fall outside the affected production range. Check a specific VIN with the Volvo recall lookup — free — or see other 2025 Volvo models with recalls. Source: official NHTSA recall database.